Truck brakes

faustmb
faustmb Senior Contributor
edited November -1 in HUDSON
Hey all,



I worked on my truck a bit more today and the brakes are giving me fits. They have never worked since I've owned the truck. The front wheel cyl. and MC are stock (new wheel cyl. and rebuilt MC). The rear is a stock Che#y 10 bolt from a late 70's Nova (new wheel cyl. and springs). I've bled them repeatedly including using my new pressure bleeder and there is no air. They will pump up, but act like there is air in the system.



A few months ago I replaced the steel line to the rear axle. The only line in stock was a size down from the original, but I used it anyway. Is this my problem? I think I'll replace it tomorrow because otherwise I am stumped.



Any ideas are appreciated.



BTW, I bought a Motive pressure bleeder with the 1 5/8 adapter and it fits perfectly on the MC. Anyone looking to make use a remote resevoir could probably use this same adapter.



Thanks

Comments

  • Did you bench bleed the master cylinder before installing it?
  • faustmb wrote:
    Hey all,



    I worked on my truck a bit more today and the brakes are giving me fits. They have never worked since I've owned the truck. The front wheel cyl. and MC are stock (new wheel cyl. and rebuilt MC). The rear is a stock Che#y 10 bolt from a late 70's Nova (new wheel cyl. and springs). I've bled them repeatedly including using my new pressure bleeder and there is no air. They will pump up, but act like there is air in the system.



    A few months ago I replaced the steel line to the rear axle. The only line in stock was a size down from the original, but I used it anyway. Is this my problem? I think I'll replace it tomorrow because otherwise I am stumped.



    Any ideas are appreciated.



    BTW, I bought a Motive pressure bleeder with the 1 5/8 adapter and it fits perfectly on the MC. Anyone looking to make use a remote resevoir could probably use this same adapter.



    Thanks
    If you install a Chevy rear, the brakes will not work using the Hudson MC. It will have to have a modern MC with 2 reservoirs, for front and rear set up. Fronts have to come in first then the rears. Walt.
  • faustmb
    faustmb Senior Contributor
    Tom Drew wrote:
    Did you bench bleed the master cylinder before installing it?



    No I didn't. What is the correct procedure for this?
  • faustmb
    faustmb Senior Contributor
    walt's garage-53 wrote:
    If you install a Chevy rear, the brakes will not work using the Hudson MC. It will have to have a modern MC with 2 reservoirs, for front and rear set up. Fronts have to come in first then the rears. Walt.



    This rear has been in the truck since the 80's. I was told it worked at one time, but all of the brakes were frozen when I bought it. Maybe a stupid question, but what is the difference between (2) Chevy wheel cylinders and (2) Hudson wheel cylinders? Aside from volume, wouldn't the system act the same?



    I'm not opposed to updating the MC, just want to understand the issue.



    Thanks,
  • Ol racer
    Ol racer Senior Contributor
    FGYI

    I would compare the rear w/cyl size to Hudson then buy the same size Cyl and try it for your Nova rear end.



    Im no hydraulic expert, but would think once the fluid volume is filled inside a cyl the pedal pressure only moves the fluid. However bore sizes effect 'force' and pedal geometery comes into play too... Theory gets too deep..



    So If you want to adapt a modern dual Master Cyl to your Truck, check my old Post by typing ' Dual Master Cyl for '37 - '47 Hudson in the Forum Search Window....
  • Lee ODell
    Lee ODell Senior Contributor
    If your brake hoses have been on the truck along time, you might consider changeing the brake hoses. My dad and I found, on his Hudson truck, the brake hoses were expanding under pressure. This gave the same sensation of air in the system. They were only 14 years old at the time. Or, the inside of your hoses could have deteriorated so much that they will not allow all the brake fluid to return to the master cylinder.



    Another thing that came to mind was that you mentioned the rear end came out of a Nova. Brake drums on most Novas are 9 1/2 inches in diameter except station wagons which had 11 inch drums. There is a great deal of difference of braking leverage power between 9 1/2 and 11 inch drums. My 47 Hudson PU has 11 inch drums, therefore I'm quessing your truck originally came with 11 inch drums too.



    Is your pedal up where it should be or is it stopping closer to the floor?



    Just some thoughts I hope may be of help.



    Lee
  • Ol racer
    Ol racer Senior Contributor
    I failed to mention dont waste your time replacing the smaller brake line. I intermingle line sizes as needed on all my chassis with no problems. I echo what Lee said about Lining/Drum sizes and about old Hoses expanding or constrick....
  • SuperDave
    SuperDave Senior Contributor
    I agree with Lee and 'Ol Racer. If you can pump the pedal and get brakes you may need to adjust the shoes.... Also your problems maybe up front since most of the brakeing action is on the front wheels..or should be... Make sure all your brakes are adjusted to a slight drag and are centered in the drum. A visual check of the shoes to see if they are making full contact with the drum might tell you if there is a centering problem due to bent ,wrong, or worn parts. The return springs will cause the wheel cylinder pistons to retract and displace a lot of fluid ,unlike disc calipers that don't have springs and need very little movement to make contact. If it takes more than one push of the pedal, there is too much travel required to make solid contact with the drums.
  • faustmb
    faustmb Senior Contributor
    Lee O'Dell wrote:



    Is your pedal up where it should be or is it stopping closer to the floor?



    Just some thoughts I hope may be of help.



    Lee



    The pedal starts out in the correct position, but drops almost to the floor when applying pressure. I can pump it and get some pedal pressure, but still nothing like normal.



    The rubber hoses are old. I can't say wether the brakes ever worked with this set up, but I was told that the previous owner used the truck to pull a race car with this drivetrain, so I would think they must have worked. It had a brakes controller, serious trailer hitch, and racetrack ticket stubs, so this may have been true. I guess I'll order the rubber lines next.



    I also need to review the MC upgrade thread again...



    Thanks again,
  • Lee ODell
    Lee ODell Senior Contributor
    Since the pedal goes to the floor after you hold steady pressure you need to replace or rebuild the master cyl. The reason it is going to the floor is the brake fluid is by passing the piston seal as pressure is applied. Probably best to rebuild the master if rebuildable. I have had problems with master cly's leaking because they set on the shelf so long the seals stuck to the cly balls, and tore when the piston was pushed in.



    I hate to say this but just because someone says it worked doesn't necessarily mean it worked properly even it it was used to pull a race car. If it had trailer brake system the trailer may have been doing most of the brakeing.



    I think the master cly and brake hoses will solve most of your problems. However, I would suggest doing a complete rebuild of the brake system to bring everything back into specifications and follow the manuals brake adjustment proceedures.



    Don't try to peace meal this problem. That is alot of frustration and time consuming. You get the pressure back in the master cyl and the new found pressure maybe start the cylinders to begin leaking. Do it all at once. Make it right and it will stop like it should.



    Lee
  • faustmb
    faustmb Senior Contributor
    A few more details;



    The shoes are all adjusted properly (slight drag) as Superdave suggested. I have not verifed the contact patches, but did check initial alignment when I put this together a few monthes ago.



    The master cylinder is a rebuilt unit from Dave K. I installed it last spring, but it really has never been used as I've never gotten the brakes good enough to drive it much. It's possible that its bad I guess...



    Wheel cylinders are all brand new, no leaks found anywhere in the system. Pushrod adjustment seems OK, 1/8" gap or so before activating MC.



    Thanks,

    Matt
  • Lee ODell
    Lee ODell Senior Contributor
    Adding some additional information.



    If you have a copy of the July/Ausust 2006 WTN look up" Walt's Garage Hudson's Brakes". This is some important information on the proper shoes to anchor pin fit. The arc of Hudson brake shoes, that fit against the anchor pin, is different than modern brake shoes that are the same size. The modern shoe will fit but will not center in the drum, even if the brakes are adusted according to the manual. Also, he shows how to make the modern shoes work. If the anchor pin to shoe fit, and the anchor pin to shoe adjustment, is not correct there is no way you will get good braking.



    Walt also talks about how to adjust the anchor pin while adjusting the brake shoes, so that the brake shoe will be centered in the brake drum.



    Another tip I have found to solve many brake adjustment problems, is to back off the parking brake adjustment before beginning the brake adjustment. When the brakes are adjusted properly then adjust the parking brake. I have found that many people will adjust the parking brake, because the parking brake handle moves more than it should, when in fact it is the brake shoes that need adjusting. Once the brake shoes and hand brake are adjusted properly, there should be no need to make another parking brake adjustment until the next brake job. If someone feels the need to adjust the hand brake adjust the brake shoes first.



    Also, check the backing plates. I have come across many cars where the

    brake shoes have worn groves in the backing plates. If deep groves exist they must be welded up and ground smooth again, for the brake shoes to move smoothly.



    If any brake lines show signs of rust replace them.



    What are the rear brake drum diameters?



    I'll repeat again that I believe your main problem is the master cyl. but I would also change the brake hoses,



    I hope you do not mind my rambling. Just trying to help. Lee
  • Matt - Here is a good link describing the process of bench bleeding the master cylinder:



    http://www.misterfixit.com/brakbld1.htm



    Walt: I hadn't thought about incompatibility of the Hudson single circuit m/c and the Chevy rear end. Isn't a dual circuit m/c primarily a safety upgrade over the single circuit? Is there a difference between the design of the rear Chevy drums and the rear Hudson drums that would make the Hudson m/c not usable?



    Tom
  • Tom Drew wrote:
    Matt - Here is a good link describing the process of bench bleeding the master cylinder:



    http://www.misterfixit.com/brakbld1.htm



    Walt: I hadn't thought about incompatibility of the Hudson single circuit m/c and the Chevy rear end. Isn't a dual circuit m/c primarily a safety upgrade over the single circuit? Is there a difference between the design of the rear Chevy drums and the rear Hudson drums that would make the Hudson m/c not usable?



    Tom
    The dual master cylinder is a safety feature, most braking is on the front wheels, so if you lose them the rear comes in with further travel on the brake pedal. If you lose the rears you will not notice any difference except the lost of fluid. Notice all cars today, the front wheels get black from disc brakes, and you use 2 or 3 front disc to 1 rear replacement. You have to do a complete brake job, master cylinder, wheel cylinders, brake shoes and the flex lines to get a good braking system, no short cuts here. Reread Lee O'Dell's letter. Walt.
  • faustmb
    faustmb Senior Contributor
    Thanks to all for the advice and ideas. Hopefully I can get to this next weekend and see if I find the issue.
  • faustmb
    faustmb Senior Contributor
    I ordered new front flex hoses from Dave K on Tuesday and they arrived Thursday. I forgot about the rear one, but luckily found a Tru-Torque brand equivelant at Advance Auto Parts this morning. I rebuilt the MC (the parts in it were still like new with no visable wear or damage.) I swapped all of the hoses out, replaced one additional steel line, and pressure bled the system. I pulled the front drums and made sure everything looked OK. The contact on the drums looked pretty even. I then re-adjusted all 4 wheels.



    The brakes are the best they have been so far, but still not right. The first press of the pedal, the pedal drops farther than it should. Second pump of the pedal is about right, and doesn't drop when I apply steady pressure.



    These brakes are driving me crazy, I have never had issues rebuilding a set of brakes, and have done plenty... The only parts I haven't replaced are (2) of the steel lines that were in good shape.



    I think I'll pull the rear drums and inspect them again, and follow up with a long and thorough bleeding (hopefully the brakes, not me :) )



    Hopefully I can get these behind me and rebuild the Q-jet carb next.



    Thanks,
  • Ol racer
    Ol racer Senior Contributor
    FYI

    Here are couple other things to try...Compare the rear End W/Cyl size to Hudson,(but I belive GM & Hudson Cyl's are both 15/16"), Bleed the brakes again, Jack on stands then spin the wheels to ensure they stop when an assistant steps on the pedal, and check your pedal 'free play' adjustment on the Rod that enters your M/Cyl. Its adjustable and you may have too much....



    Im confident that you will correct the problem, but dont replace the different size brake lines. Sizing wouldnt be that Problem.........



    Lastly,

    Shouldnt need it, but keep in mind since the Truck already has a GM Rear that a GM Swing Pedal & Power M/Cyl assy from a mid '80's Mid Size car only requires 4 bolt holes in the firewall, and a 5th bolt goes into the under dash support nicely so the firewall doesnt flex. Split front & rear Brake Lines bleed right at the connection and drive.
  • Geoff
    Geoff Senior Contributor
    I can but add my two-cents worth, and re-iterate that it is absolutely essential to have the correct clearance, at both ends of the shoes. You may have a drag, but it could be either at the heel or toe of the shoe. Go back to those essential adjustments, and follow the book procedure. And a tip for anyone assembling brakes after a rebuild, fill the wheel cylinders before you fit them, saves a lot of pumping. Just loosen off the bleeder valve, and fill the cylinder and bolt it in place. Then when it comes to bleeding there is a minimal amount of air in the cylinder, (just a few bubbles) that you have to pump out.
  • Clutchguy
    Clutchguy Senior Contributor
    faustmb wrote:
    I ordered new front flex hoses from Dave K on Tuesday and they arrived Thursday. I forgot about the rear one, but luckily found a Tru-Torque brand equivelant at Advance Auto Parts this morning. I rebuilt the MC (the parts in it were still like new with no visable wear or damage.) I swapped all of the hoses out, replaced one additional steel line, and pressure bled the system. I pulled the front drums and made sure everything looked OK. The contact on the drums looked pretty even. I then re-adjusted all 4 wheels.



    The brakes are the best they have been so far, but still not right. The first press of the pedal, the pedal drops farther than it should. Second pump of the pedal is about right, and doesn't drop when I apply steady pressure.



    These brakes are driving me crazy, I have never had issues rebuilding a set of brakes, and have done plenty... The only parts I haven't replaced are (2) of the steel lines that were in good shape.



    I think I'll pull the rear drums and inspect them again, and follow up with a long and thorough bleeding (hopefully the brakes, not me :) )



    Hopefully I can get these behind me and rebuild the Q-jet carb next.



    Thanks,





    It sounds like you still have the wrong shoes and/or it isn't centered in the drum. Try looking again at the front brake shoes,but do not remove the brake drum,only the wheel. This will allow you to look at the clearence through the opening on the outside of the drum.. If you have done any brake shoe replacement,make sure that the brake shoes were all the same shoe. I have had mismatched shoes in a box. If you modify as walt's tips book describes,you must use the brake number he states. If you are using #12's or 2015's,these are often mis-matched in the boxes and very hard to tell the difference to the eye. Also, I have found one of the easiest ways to tell if the shoes are mis-matched is after following the procedure in the shop manual.If you back off the adjustment wheel more than 12-14 clicks to get the drum/wheel to turn,they are the wrong shoes, any more clicks out is just over-compensating for the incorrect shoes. It is the very easiest way to tell they are incorrect or something is wrong with them.
  • Ol racer
    Ol racer Senior Contributor
    FYI

    Here is another Tip if all the advice provided earlier fails consider installing a 2lb Residual Valve in the Line. I have one in my Drum Brake Terraplane primarily to prevent fluid drainback.



    You can read the Theory yourself in www.ecihotrodbrakes.com then click Brake Facts... If everything mechanical checks out and you have to pump the pedal to get better brakes may be the way to go for $10 investment.....
  • faustmb wrote:
    Hey all,



    I worked on my truck a bit more today and the brakes are giving me fits. They have never worked since I've owned the truck. The front wheel cyl. and MC are stock (new wheel cyl. and rebuilt MC). The rear is a stock Che#y 10 bolt from a late 70's Nova (new wheel cyl. and springs). I've bled them repeatedly including using my new pressure bleeder and there is no air. They will pump up, but act like there is air in the system.



    A few months ago I replaced the steel line to the rear axle. The only line in stock was a size down from the original, but I used it anyway. Is this my problem? I think I'll replace it tomorrow because otherwise I am stumped.



    Any ideas are appreciated.



    BTW, I bought a Motive pressure bleeder with the 1 5/8 adapter and it fits perfectly on the MC. Anyone looking to make use a remote resevoir could probably use this same adapter.



    Thanks
    If set my way, then you do not have the shoes set correctly to the anchor pin. Adjust till you get a hard drag, loosen anchor pin nut 2 turn and tap with a hammer, and if the lock up, pin is set to high or wrong shoes. If the wheel turns free, adjust the star wheel till you get another hard drag and tap again, if it stays the same, lock the nut and turn star wheel to lock brake, then back off 12 clicks. do this on both front wheel. Then readjust rear brakes. You should have a pedal right at the top. Make sure you can move pedal with your index finger,no pressure, 1/4 inch. Walt.
  • faustmb
    faustmb Senior Contributor
    I'll go through the shoe adjsustment this coming weekend. I appreciate all of the advice and hopefully will get this wrapped up soon.



    Thanks again everyone.
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