Window Crank Knobs
Does anyone reproduce the knobs for the window cranks for a 1950 Pacemaker Deluxe? Mine crumbled apart years ago.
If not, I just had an idea while attending a rapid prototyping seminar. If someone had one and could give me detailed measurements, I could model it on my CAD system and get some made. The guy who did the presentation has multiple colors and materials available. In addition, some of the materials are paintable so I could get an exact match if none of his colors are close enough.
I won't know about price until I get one modeled but I think it may be a good alternative. Has anyone tried this before? Good idea or am I crazy?
If not, I just had an idea while attending a rapid prototyping seminar. If someone had one and could give me detailed measurements, I could model it on my CAD system and get some made. The guy who did the presentation has multiple colors and materials available. In addition, some of the materials are paintable so I could get an exact match if none of his colors are close enough.
I won't know about price until I get one modeled but I think it may be a good alternative. Has anyone tried this before? Good idea or am I crazy?
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Comments
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I remember reading an article on tips and techniques of using a sample piece to create a mold and then using a resin to pour into the mold. If you know someone with a wood lathe machine, they might be able to duplicate something close enough. The wood coloring might look good by itself, or could be easily painted to match your interior.0
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Chris, Good idea but K-Gap in California is already reproducing these for about $10 ea. No need to reinvent the wheel but perhaps you could reproduce something else say like the antenna knob and base plate. Thats just an example of what other parts could be reproduced that currently aren't.0
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I looked at the K-Gap web page and they only list a knob for a 1937 Hudson or Terraplane. Am I missing something or are they all the same?
As to creating the mold and such, I've seen that too but I'm not really looking to go into the repro business. I just need 4 pieces to put in my car. If I had a sample or detailed dimensions, I could probably model it in CAD and have four made in a day or two. The new stereolithography machines can produce parts in materials that you can use directly - no need to create a mold from a master.0 -
Chris , it's part number 580 in their catalogue.0
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I have been in contact with a guy in Cincinnati named Kevin Carroll that says he can make any knobs I want. Painted, ivory, makes no difference to him. I just need to come up with the correct look to give him something to go by. He specializes in old Pontiac knobs and does not have any Hudson patterns. I am still looking for pictures showing the correct '38 112 knobs.0
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The blue window crank knobs on my '50 Pacemaker Deluxe! crumbled apart as well. For the present time I'm using the white replacement knobs that K-Gap sells. I'd sure be interested in a replacement set of blue knobs if they became available.0
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1049superg wrote:The blue window crank knobs on my '50 Pacemaker Deluxe! crumbled apart as well. For the present time I'm using the white replacement knobs that K-Gap sells. I'd sure be interested in a replacement set of blue knobs if they became available.
My father remembers mine as originally being blue as well. Did the interior color change with the exterior or were they all blue? My exterior was originally green.
He also suggested I look at the ones from the parts car (non-deluxe '50 Pacemaker) to see if the knobs had survived. Thanks to the inventory he and I did in Excel last year, I only had to look through one box to find them. Do they look like the right shape?
Are they the same shape as the K-Gap parts? If they are, I may just buy theirs and see about getting them painted. If not, I should be able to take enough measurements to model one and get them made.
Next question is going to be what is the correct blue color and while I'm at it, how about the trim piece (escutcheon?) that sits at the base of the crank? The ones from my parts car are green.0 -
CPR3333
My '50 Pacemaker has the same problem as the knobs have disintegrated but the escutchions and other knobs in the car are fine. The color of my steering wheel and knobs and escutcheons is referred to as "spruce green". I intend to get some from K-gap and paint them to match, but as it sounds as though your knobs were the same color as mine, I'd be interested in getting some from you if you can make them.
Geoff Blake0 -
I ran into the same thing when I was looking for knobs for my 51 pacemaker. K gap only lists 37 Terraplane window crank knobs and when I tried the number 580 in the search box at their web site it came up with nothing. Where does it list part # 580 in their current catalog? Rob0
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middletom wrote:CPR3333
My '50 Pacemaker has the same problem as the knobs have disintegrated but the escutchions and other knobs in the car are fine. The color of my steering wheel and knobs and escutcheons is referred to as "spruce green". I intend to get some from K-gap and paint them to match, but as it sounds as though your knobs were the same color as mine, I'd be interested in getting some from you if you can make them.
Geoff Blake
Geoff,
If the knobs are the same color as the escutcheons, I should have enough info to go to the guy for a preliminary quote. I have Friday off so I'll try to see him then. The big trick is going to be getting decent measurements from what's left of my knobs. I'll let you know what I find out.Rob Fayette wrote:I ran into the same thing when I was looking for knobs for my 51 pacemaker. K gap only lists 37 Terraplane window crank knobs and when I tried the number 580 in the search box at their web site it came up with nothing. Where does it list part # 580 in their current catalog? Rob
Rob,
I finally found part #580 using a Google search. You need to look at the old catalog pages which makes me wonder if it has been discontinued. I have not contacted them to find out.
Here's the link:
http://www.k-gap.com/pages/page15.htm0 -
Here's my first shot at a CAD model of the knob. I'm not really happy with the 'dimple' on top. It's hard to determine what it should look like from my parts.
The color is a best guess based on memory so I know it's off. I forgot to grab an escutcheon for a sample to match to.
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CPR3333,
The color appears to be very close but I've seen other knobs which, though of a different color, are the same shape as the Pacemaker knobs. They were slightly domed on the ends where you have the dimple and I recall two or three grooves molded into the sides about half way between the top and bottom. Perhaps someone on this site has some to check whether my memory is correct about the details.
Since none of the other green plastic pieces has deteriorated in my car, I wonder if the knobs were made by a different manufacturer or from a different type of plastic, one which did not stand up to aging.
Geoff Blake0 -
middletom wrote:CPR3333,
The color appears to be very close but I've seen other knobs which, though of a different color, are the same shape as the Pacemaker knobs. They were slightly domed on the ends where you have the dimple and I recall two or three grooves molded into the sides about half way between the top and bottom. Perhaps someone on this site has some to check whether my memory is correct about the details.
Since none of the other green plastic pieces has deteriorated in my car, I wonder if the knobs were made by a different manufacturer or from a different type of plastic, one which did not stand up to aging.
Geoff Blake
If and when I do this, I'll probably get them color matched to my escutcheons since that is what they'll be close to. Do these look like the right color? They're pretty beat up so I may get them remade too.
As to the shape, the dimple is what my father remembered and what my very beat up survivors (pictured earlier) seem to show. I'd like to hear what others have to say as well. The good thing about the process that I'm looking at is that pretty much anything can be made. I would just need detailed dimensions.
As to everything else surviving, I'm guessing that the knobs were a different material. Maybe they wanted them to be softer?0 -
Hudson308 wrote:You're getting close, Chris. The "dimple" on the end of my knobs is just a gentle concave depression, maybe 1.5mm deep, extending to the edge about as far as your rendering.
Does this look better?
I can tweak the shape pretty much any way it needs to go - I just need details. Any pictures or measurements would help since I want to get them as close as possible.
I spoke to the guy that I would get to make these and he said they could probably be done for $5 to $10 each. Painting to match would be another $5 or so depending on quantity. If I wanted to color match the material, I would need a minimum of $1500 or so.
He thinks the paint would hold up but I'm a bit skeptical. I may have him make one up and paint it whatever color he has available to see how it looks and how durable it is before I take the next step.0 -
Pictures of the knobs on my 50 Pacemaker 50A, hope that helps!
I think that they were made out of some kind of "green material" that wants to return to the earth.
John
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With the continuing saga of KGap, it is probably better to find other suppliers anyway. May as well start with these items.0
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Hudson308 wrote:That's better. About that deep or a bit shallower, with the OD of the dish a bit closer to the knob edge. Sorry I've got no photos. My '49 is in "cold storage" offsite, and any spare window cranks are in a box out in the cooler. If no one posts a shot soon I'll put on the mukluks and go root around for ya. :unsure:
I'll try again, but actual measurments sure would help. Making changes on the CAD system is easy - making the right changes is the hard part.onerare39 wrote:Pictures of the knobs on my 50 Pacemaker 50A, hope that helps!
I think that they were made out of some kind of "green material" that wants to return to the earth.
John
Thanks. They look a lot like mine but in better condition. Still hard to see the actual shape of the dimple though. Do you think you could take some measurements and make a sketch for me?
As to the color, I'm assuming they should match the escutcheons. Is that correct? Also, were all 50 Pacemaker and Deluxe Pacemaker interiors the same color? Did other models share the same colors? In how many colors were knobs in this shape made? If it's only one or two colors and there is enough demand, I may just get the color matched material and run off a whole batch.0 -
cpr3333 wrote:Hudson308 wrote:As to the color, I'm assuming they should match the escutcheons. Is that correct? Also, were all 50 Pacemaker and Deluxe Pacemaker interiors the same color? Did other models share the same colors? In how many colors were knobs in this shape made? If it's only one or two colors and there is enough demand, I may just get the color matched material and run off a whole batch.
Color should match the escutcheons. All 500 and 50A interiors were same colors - 50A had chrome frame around front door vents and the sedan rear quarter vents, plus used an actual arm rest on the doors rather than just a pull strap. I'm sure there were other additional niceities added too. As far as colored knobs there would only be about four total over the life of the stepdowns. This spruce green for '50 Pacemakers, An ivory color for the '48, '49, '50, '51 and '52 Super Series and Wasp Series. Then, in '53 and '54 there would have been a blue and a green for the Super Wasps and the '54 Hornet Special. If my memory serves, I believe this should cover all requirements. The blue and green would also apply to the Super Jet and Jetliners alos.0 -
My 1950 Commodor 6 has knobs in chrome. And with no dimples but domes. The bases or escutcheons are also chrome.0 -
I'll take some measurements when I return from my Thanksgiving travels.
John Forkner0 -
CPR,
I've been away a few days. My knobs were pretty much gone when I got the car, so the shape I was thinking of came from seeing others at flea markets and they were from models other than Pacemakers. Your escutcheons are a bit beat up, but the color is there, a sort of blue/green. My plan, if I was able to get some from K-GAP, was to paint them with a hard acrylic nail polish as those are tough materials and come in a wide range of colors. However, I think the shape you have now developed and the color would be right and would save me a lot of work. I hope you can go through with this.
Geoff Blake0 -
Oops... forgot to get measurements.0
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"Maybe they were furnished to HMMC by different vendors."
That happened all the time at Hudson. I've found many examples of similar parts. Usually, Hudson would issue a new part # whenever a new, or different vendor was used, but not always.
Many auto manufacturers used the same vendors, then as now. Periodically, a vendor might be behind in filling an order, so the manufacturer looks elsewhere. In reality, if Hudson ordered 15,000 knobs, for example and Ford needed 150,000, guess who's order got filled first?
As much as things tend to change, some things stay the same.0 -
Hudson308 wrote:Okay, CPR;
Here's what I've got. I found two slight variations in the contours of the '48-49 window crank knobs. One type has a dimple that looks alot like your first CAD attempt, and the other has a more gradual dish like I remembered. Maybe they were furnished to HMMC by different vendors. The type with the deeper dimple looks to have the same contours as the colored knobs you guys have posted. These measure 1.55" OD at the neck where it's attached, 1.87 at the widest part and have a 0.12" dish. The type with the shallow dimple measures 1.53" at the neck, 1.86" at the wide end and have a 0.09" dish. If you sliced them and looked at the profile, the deep-dimple type has a bigger edge radius at the dimple end. Both knob types measure 1.86" long.
Here's the measurements I took. You would need compensate for shrinkage of the material also (I hate that!)
.49" OD at the neck where it's attached
.70" at the widest part
.07" dish
.70" long
Hope this helps,
John Forkner
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Hudson308 wrote:Okay, CPR;
Here's what I've got. I found two slight variations in the contours of the '48-49 window crank knobs. One type has a dimple that looks alot like your first CAD attempt, and the other has a more gradual dish like I remembered. Maybe they were furnished to HMMC by different vendors. The type with the deeper dimple looks to have the same contours as the colored knobs you guys have posted. These measure 1.55" OD at the neck where it's attached, 1.87 at the widest part and have a 0.12" dish. The type with the shallow dimple measures 1.53" at the neck, 1.86" at the wide end and have a 0.09" dish. If you sliced them and looked at the profile, the deep-dimple type has a bigger edge radius at the dimple end. Both knob types measure 1.86" long.
Thanks, but are you sure on those numbers? They don't seem to match the picture with the ruler. I don't see anything that looks longer than an inch.onerare39 wrote:
Here's the measurements I took. You would need compensate for shrinkage of the material also (I hate that!)
.49" OD at the neck where it's attached
.70" at the widest part
.07" dish
.70" long
Hope this helps,
John Forkner
Thanks. These numbers seem closer to what I'm seeing in the pictures. I'll have to check them against my CAD dimensions when I get to work tomorrow.
If I have time to play with it at lunch, I may have a new picture for everyone to review tomorrow. Hopefully, we'll be able to come up with something that's close enough that when seen in the car, no one will even question whether it's right or wrong.
On a similar note, my Pacemaker Deluxe has a blue/green knob for the lights and an ivory knob for the cigar lighter. Based on what I've seen in brochures and parts manuals, the lighter seems to be an option on the Pacemaker and maybe the Deluxe.
I'm assuming the ivory knob matches the Super or Commodore knob but I'm wondering if Hudson actually made a green knob lighter or if the option only came in one color. My father says that it is the lighter that was in the car when he bought it in '58. I guess my great uncle (the original owner) could have replaced it in the first eight years but it has me curious. Did Hudson make a lighter with a green knob for Pacemaker/Deluxe?0 -
Did Hudson make a lighter with a green knob for Pacemaker/Deluxe?
I can't help, mine didn't come with a lighter installed.
John0 -
Hudson308 wrote:Not sure why I added an inch to some of those measurements when typing them into the post. :oops: Glad John set you straight.
That makes more sense but the numbers are still larger than John's (which were close to mine). Could it be that the ivory ones were larger? I can't imagine them shrinking this far.
Here is another shot of my latest attempt with John's dimensions. Any suggestions? The radii at the top of the knob are hard to visualize from pictures so they probably need to be tweaked but I think we're getting close.
I just noticed that the dimensions are hard to see. If you double click the picture, it opens it and you can see them better.0 -
Hudson308 wrote:I'll double check this evening, Chris. My only defense is that it was COLD in the garage when I took those measurements! :blink:
That's why I moved to Florida.
Now I have the opposite problem - it just recently got cool enough to spend any time in the garage.0 -
Anyone try here?
http://www.yesterdaysradio.com/pdfs/catalog.pdf
http://www.iandireproduction.com/Product Samples/door_inside handle knobs.htm
Just some others to look at.0 -
Looking real good... remember to add just a bit for shrinkage over the last 60 years. That original knob material might have been some kind or rubber and plastic combination. It is definately not the same material they made the other knobs or the escutcheons out of.
John0
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